Case Studies
Case Studies
Comparing and Evaluating Servo Motor Accuracy, Efficiency, and Thermal Stability
At the University of Ljubljana, four servo motors were tested using Dewesoft tools to compare accuracy, efficiency, and thermal stability under loaded and unloaded conditions. Measurements of rotation, temperature, and power showed the Turnigy DMC 809 as the best performer, with consistent accuracy, minimal heating, and low power use, while the Waveshare WS-SG90 proved least reliable for demanding applications.
Case Studies
Data Acquisition and Control for Testing Italy’s First Bi-Liquid Rocket Engine
Skyward Experimental Rocketry, a student team from Politecnico di Milano, developed and tested Aeneas, Italy’s first bi-liquid rocket engine. Using Dewesoft’s IOLITE platform, they built a precise data acquisition and control system to ensure safe static fire tests. The project advances hands-on rocketry education and paves the way for next-gen 3D-printed, regeneratively cooled engines.
Case Studies
Testing and Validation of a Brake Disc Model for a Formula SAE Car
The UniNa Corse Racing Team from the University of Naples developed and validated a brake disc model for their first fully electric Formula SAE car, Nura. Using Dewesoft data acquisition and Radio6ense sensors, they compared CFD simulations with real track tests to analyze thermal behavior. This allowed them to refine the brake system design for improved safety, efficiency, and performance in competition.
Case Studies
Testing Load Cell Tension and Compression for Accurate Rocket Thrust Measurement
The AQUILO Rocket Team at Inholland University tested S-type load cells in tension and compression to improve rocket thrust measurement accuracy. Using Dewesoft’s SIRIUS DAQ and software, they evaluated 200 kg and 1000 kg cells, finding compression more accurate—by 76.9% and 40.9% respectively. The study highlights how load cell capacity and force direction affect data reliability, guiding future horizontal test stand designs.
Case Studies
Optimizing Electric Scooter BLDC Motor Efficiency Using Dewesoft Power Analyzer
Electric scooters rely on compact, efficient BLDC motors whose performance depends heavily on supply voltage. A study at Tallinn University of Technology utilized Dewesoft Power Analyzer tools to investigate the impact of voltage on output power and efficiency. Results showed that an operating range of approximately 45 V is optimal, delivering peak efficiency and stability. These findings can help improve scooter design, enhance battery life, and contribute to global energy savings.
Case Studies
Experimental Analysis of Tire Behavior on a Hydrogen Vehicle
Team H2politO from Politecnico di Torino conducted an experimental study on the tire and drivetrain behavior of their hydrogen prototype IDRAzephyrus. Using Dewesoft DAQ systems and RFID temperature sensors, they measured cornering stiffness, slip, and thermal response. The insights improve vehicle modeling, efficiency, and race strategy for the Shell Eco-Marathon, where minimizing fuel use is key.
Case Studies
Optimizing Inverter Control Parameters and Thermal Mapping of a Formula SAE Car
The University of Pisa’s E-Team Squadra Corse partnered with Dewesoft and Radio6ense to enhance their Formula SAE electric car. Using high-frequency data acquisition and RFID-based thermal mapping, the team optimized inverter control parameters and validated the battery’s thermal model. These insights improved powertrain reliability, safety, and performance under demanding race conditions.
Case Studies
Bearing Fault Diagnosis Using Dewesoft Vibration Analysis Tools
Bearings are vital in industrial machinery, and their early fault detection prevents costly downtime. This study shows how Dewesoft vibration analysis tools, paired with high-sensitivity sensors and advanced signal processing, enable precise monitoring of bearing health. By integrating machine learning with high-resolution data acquisition, it demonstrates a powerful approach to predictive maintenance and Industry 4.0.
Case Studies
Pulse Width Modulation Control and Monitoring on Test Bench for Underwater Thrusters
Team PoliTOcean from the Polytechnic University of Turin developed a test bench to control and monitor eight underwater thrusters using PWM. With Dewesoft’s SIRIUS-HD-16xLV and DewesoftX, they measured voltage, current, and waveforms in real time, identifying power delivery issues linked to DC/DC converters. The campaign validated their PCB design and laid the groundwork for future AI-driven thruster performance modeling.
Case Studies
Load Circuit Breaker Identification in a Power Distribution Cabinet
Identifying unlabeled circuit breakers without shutting off power is a major challenge in critical facilities. This project introduces a pulse-based method using MOSFET-based SSRs, flux-gate magnetic sensors, and a Dewesoft SIRIUS DAQ system to detect live breakers. Early tests show promise for precise, non-intrusive identification, though further refinement is needed for reliability in noisy real-world environments.
Case Studies
Static Fire Test of a Student-Built Rocket Engine
The AQUILO Rocket Team from Inholland University conducted a static fire test of their PB-51C solid rocket motor, using Dewesoft’s DAQ systems to measure thermal and thrust data. Results confirmed safe casing temperatures but revealed unexpected thrust spikes, likely caused by ignitor holder failure. These findings will guide design improvements for their upcoming AQUILO IX rocket, targeting EuRoC 2026.
Case Studies
Data Acquisition for Rocket Engine Static Fire Test
Faraday Rocketry UPV upgraded its static fire test setup with Dewesoft SIRIUS hardware and DewesoftX software, enabling precise, real-time measurement of thrust, temperature, and vibration for student-built rocket motors. The new system improved accuracy, reduced complexity, and matched simulation results, certifying the motor’s flight readiness and boosting the team’s future development capabilities.
Case Studies
Condition Monitoring of Metal-Cutting Machine
Researchers at FH Joanneum retrofitted a metal-cutting band saw with Dewesoft sensors to monitor vibrations, sound, and temperature, successfully digitizing an old machine for real-time condition monitoring. This hands-on setup helps detect tool wear, improves efficiency, and now serves as a practical training tool for students and industry partners in smart manufacturing.
Konrad Schweiger
7/16/2025
Case Studies
Testing the Reliability of Automated Greenhouse Doors
A student project tested the reliability of automated greenhouse doors controlled by temperature using an Arduino system and the Dewesoft DEWE-43A data acquisition device. The system showed stable operation and effective temperature-based responses, with detailed sensor analysis identifying areas for improvement in obstacle detection and mechanical reliability. Future upgrades include sensor enhancements and IoT integration for remote diagnostics.
Case Studies
Real-Time Snow Load Monitoring on Industrial Roofs
Swegon implemented a real-time snow load monitoring system using Dewesoft strain gauge technology to prevent roof collapses in its Swedish production hall. The system tracks structural strain, sends alerts when critical thresholds are reached, and ensures timely snow removal. It combines synchronized data acquisition, visualization, and alarms to enhance safety and maintain operational continuity.
Daniel Colmenares
7/9/2025
Case Studies
Vibration-Based Health Monitoring of Gearboxes on Offshore Crew Transfer Vessel
This case study presents a year-long vibration-based monitoring campaign of gearbox health on an offshore Crew Transfer Vessel using Dewesoft hardware and software. The research aims to enable predictive maintenance amid harsh marine conditions, using accelerometers, temperature sensors, and a gyroscope installed on one of the vessel's twin hulls. Data is collected via a DEWE-43A unit, stored externally, and processed in DewesoftX with FFT analysis for early fault detection.
Case Studies
Structural Health Monitoring of the Prestressed Concrete Bridge in Sweden
The aging Autio Bridge in Sweden, built in 1963, was transformed into a research lab by Luleå Technical University and Dewesoft to study structural stress from heavy mining traffic. Equipped with advanced sensors, it provides vital data on fatigue and shear behavior. Though set for demolition in 2025, it plays a key role in Sweden’s AI-driven Digital Bridges project.
Daniel Colmenares
6/23/2025
Case Studies
Brake and Wheel Slide Protection Testing for Trains at Velim Test Center
The VUZ Test Center in Velim, Czechia, conducts advanced testing of train brakes and wheel slide protection systems using Dewesoft data acquisition tools. With cutting-edge facilities and rigorous procedures, the center ensures rail components meet top safety and performance standards through both static and dynamic tests, simulating real-world conditions.
Case Studies
Monitoring Structural Vibrations from Quarry Blasts in a Family Home
A student project measured structural vibrations in a family home near a quarry using a Dewesoft IOLITEi-3xMEMS-ACC system. Over three weeks, data revealed short, intense spikes from quarry blasts, exceeding international safety limits for human exposure by more than 30 times. While traffic-induced vibrations were minimal, repeated exposure to blasts may pose a risk of structural damage and discomfort for residents, underscoring the need for ongoing vibration monitoring.
Case Studies
Testing High-Performance Engine Components with Dewesoft Combustion Analyzer
Pankl Racing Systems uses Dewesoft’s combustion analyzer and high-speed DAQ to test high-performance engine components under real and lab conditions. With detailed analysis of cylinder pressure, MFB points, and prechamber ignition, they optimize efficiency and durability. The setup also enables real-time knock detection and ECU tuning for motorsport and high-end automotive applications.
Konrad Schweiger
5/27/2025
Case Studies
Load Angle Measurement in Synchronous Machines
The article explores load angle measurement in synchronous machines using an incremental encoder and DewesoftX software. Students at HTL BULME conduct lab exercises to analyze rotor position and phase shifts. Using Dewesoft SIRIUS devices, they gain hands-on experience in synchronization and machine behavior. Future work will expand calculations with the Dewesoft Motor Analysis plugin.
Case Studies
Calculating the Pulling Strength of Chains and Tie Rods in a Heritage Building
Engineering Controls Srl analyzed the pulling strength of tie rods in Casa Desanti-Bossi, a historic neoclassical building in Novara, using Dewesoft technology. Over time, structural deterioration threatened its stability, prompting a detailed assessment through static and modal analysis. By measuring resonance frequencies, engineers evaluated stress levels and identified potential risks. Their findings support maintenance and reinforcement efforts, ensuring safety and preserving the building’s architectural heritage.
Emanuele Burgognoni
2/27/2025
Case Studies
Measuring Wishbone Deformations on an FSAE Car
The Superior Engineering Team from the University of Ljubljana used strain gauges and Dewesoft DAQ systems to measure wishbone deformations in their Formula Student race car. This analysis validated calculations, optimized weight, and improved steering dynamics. The findings will guide future designs, including the transition to carbon fiber wishbones, enhancing performance and reliability.
Case Studies
Validating the Dynamic Performance of a Single-Span Steel-Concrete Pedestrian Bridge
Cracow University of Technology and Dewesoft Poland assessed the dynamic performance of a steel-concrete pedestrian bridge using field tests and FE modeling. By analyzing natural frequencies, mode shapes, and damping ratios under pedestrian loads, they validated the bridge’s stability and refined numerical models, ensuring long-term safety and serviceability.
Rok Mesar
2/10/2025
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