Case Studies
Case Studies
Bearing Fault Diagnosis Using Dewesoft Vibration Analysis Tools
Bearings are vital in industrial machinery, and their early fault detection prevents costly downtime. This study shows how Dewesoft vibration analysis tools, paired with high-sensitivity sensors and advanced signal processing, enable precise monitoring of bearing health. By integrating machine learning with high-resolution data acquisition, it demonstrates a powerful approach to predictive maintenance and Industry 4.0.
Case Studies
Pulse Width Modulation Control and Monitoring on Test Bench for Underwater Thrusters
Team PoliTOcean from the Polytechnic University of Turin developed a test bench to control and monitor eight underwater thrusters using PWM. With Dewesoft’s SIRIUS-HD-16xLV and DewesoftX, they measured voltage, current, and waveforms in real time, identifying power delivery issues linked to DC/DC converters. The campaign validated their PCB design and laid the groundwork for future AI-driven thruster performance modeling.
Case Studies
Load Circuit Breaker Identification in a Power Distribution Cabinet
Identifying unlabeled circuit breakers without shutting off power is a major challenge in critical facilities. This project introduces a pulse-based method using MOSFET-based SSRs, flux-gate magnetic sensors, and a Dewesoft SIRIUS DAQ system to detect live breakers. Early tests show promise for precise, non-intrusive identification, though further refinement is needed for reliability in noisy real-world environments.
Case Studies
Static Fire Test of a Student-Built Rocket Engine
The AQUILO Rocket Team from Inholland University conducted a static fire test of their PB-51C solid rocket motor, using Dewesoft’s DAQ systems to measure thermal and thrust data. Results confirmed safe casing temperatures but revealed unexpected thrust spikes, likely caused by ignitor holder failure. These findings will guide design improvements for their upcoming AQUILO IX rocket, targeting EuRoC 2026.
Case Studies
Data Acquisition for Rocket Engine Static Fire Test
Faraday Rocketry UPV upgraded its static fire test setup with Dewesoft SIRIUS hardware and DewesoftX software, enabling precise, real-time measurement of thrust, temperature, and vibration for student-built rocket motors. The new system improved accuracy, reduced complexity, and matched simulation results, certifying the motor’s flight readiness and boosting the team’s future development capabilities.
Case Studies
Condition Monitoring of Metal-Cutting Machine
Researchers at FH Joanneum retrofitted a metal-cutting band saw with Dewesoft sensors to monitor vibrations, sound, and temperature, successfully digitizing an old machine for real-time condition monitoring. This hands-on setup helps detect tool wear, improves efficiency, and now serves as a practical training tool for students and industry partners in smart manufacturing.
Konrad Schweiger
7/16/2025
Case Studies
Testing the Reliability of Automated Greenhouse Doors
A student project tested the reliability of automated greenhouse doors controlled by temperature using an Arduino system and the Dewesoft DEWE-43A data acquisition device. The system showed stable operation and effective temperature-based responses, with detailed sensor analysis identifying areas for improvement in obstacle detection and mechanical reliability. Future upgrades include sensor enhancements and IoT integration for remote diagnostics.
Case Studies
Real-Time Snow Load Monitoring on Industrial Roofs
Swegon implemented a real-time snow load monitoring system using Dewesoft strain gauge technology to prevent roof collapses in its Swedish production hall. The system tracks structural strain, sends alerts when critical thresholds are reached, and ensures timely snow removal. It combines synchronized data acquisition, visualization, and alarms to enhance safety and maintain operational continuity.
Daniel Colmenares
7/9/2025
Case Studies
Vibration-Based Health Monitoring of Gearboxes on Offshore Crew Transfer Vessel
This case study presents a year-long vibration-based monitoring campaign of gearbox health on an offshore Crew Transfer Vessel using Dewesoft hardware and software. The research aims to enable predictive maintenance amid harsh marine conditions, using accelerometers, temperature sensors, and a gyroscope installed on one of the vessel's twin hulls. Data is collected via a DEWE-43A unit, stored externally, and processed in DewesoftX with FFT analysis for early fault detection.
Case Studies
Structural Health Monitoring of the Prestressed Concrete Bridge in Sweden
The aging Autio Bridge in Sweden, built in 1963, was transformed into a research lab by Luleå Technical University and Dewesoft to study structural stress from heavy mining traffic. Equipped with advanced sensors, it provides vital data on fatigue and shear behavior. Though set for demolition in 2025, it plays a key role in Sweden’s AI-driven Digital Bridges project.
Daniel Colmenares
6/23/2025
Case Studies
Brake and Wheel Slide Protection Testing for Trains at Velim Test Center
The VUZ Test Center in Velim, Czechia, conducts advanced testing of train brakes and wheel slide protection systems using Dewesoft data acquisition tools. With cutting-edge facilities and rigorous procedures, the center ensures rail components meet top safety and performance standards through both static and dynamic tests, simulating real-world conditions.
Case Studies
Monitoring Structural Vibrations from Quarry Blasts in a Family Home
A student project measured structural vibrations in a family home near a quarry using a Dewesoft IOLITEi-3xMEMS-ACC system. Over three weeks, data revealed short, intense spikes from quarry blasts, exceeding international safety limits for human exposure by more than 30 times. While traffic-induced vibrations were minimal, repeated exposure to blasts may pose a risk of structural damage and discomfort for residents, underscoring the need for ongoing vibration monitoring.
Case Studies
Testing High-Performance Engine Components with Dewesoft Combustion Analyzer
Pankl Racing Systems uses Dewesoft’s combustion analyzer and high-speed DAQ to test high-performance engine components under real and lab conditions. With detailed analysis of cylinder pressure, MFB points, and prechamber ignition, they optimize efficiency and durability. The setup also enables real-time knock detection and ECU tuning for motorsport and high-end automotive applications.
Konrad Schweiger
5/27/2025
Case Studies
Load Angle Measurement in Synchronous Machines
The article explores load angle measurement in synchronous machines using an incremental encoder and DewesoftX software. Students at HTL BULME conduct lab exercises to analyze rotor position and phase shifts. Using Dewesoft SIRIUS devices, they gain hands-on experience in synchronization and machine behavior. Future work will expand calculations with the Dewesoft Motor Analysis plugin.
Case Studies
Calculating the Pulling Strength of Chains and Tie Rods in a Heritage Building
Engineering Controls Srl analyzed the pulling strength of tie rods in Casa Desanti-Bossi, a historic neoclassical building in Novara, using Dewesoft technology. Over time, structural deterioration threatened its stability, prompting a detailed assessment through static and modal analysis. By measuring resonance frequencies, engineers evaluated stress levels and identified potential risks. Their findings support maintenance and reinforcement efforts, ensuring safety and preserving the building’s architectural heritage.
Emanuele Burgognoni
2/27/2025
Case Studies
Measuring Wishbone Deformations on an FSAE Car
The Superior Engineering Team from the University of Ljubljana used strain gauges and Dewesoft DAQ systems to measure wishbone deformations in their Formula Student race car. This analysis validated calculations, optimized weight, and improved steering dynamics. The findings will guide future designs, including the transition to carbon fiber wishbones, enhancing performance and reliability.
Case Studies
Validating the Dynamic Performance of a Single-Span Steel-Concrete Pedestrian Bridge
Cracow University of Technology and Dewesoft Poland assessed the dynamic performance of a steel-concrete pedestrian bridge using field tests and FE modeling. By analyzing natural frequencies, mode shapes, and damping ratios under pedestrian loads, they validated the bridge’s stability and refined numerical models, ensuring long-term safety and serviceability.
Rok Mesar
2/10/2025
Case Studies
Optimizing Formula SAE Suspension Through Tire-Road Force Analysis
The University of Naples' UniNa Corse Racing Team developed their first fully electric Formula SAE car in the 2023/2024 season, focusing on optimizing the suspension through tire-road force analysis. Collaborating with Dewesoft, they used advanced sensors and the TRICK tool to collect precise data. Their validated dynamic models achieved an 84–90% correlation with sensor measurements, enhancing the suspension's reliability and performance for the new electric vehicle.
Case Studies
Testing Powertrain on an Electric Formula SAE Car
E-Team Squadra Corse from the University of Pisa successfully converted their Formula SAE car, E-VA, to an electric powertrain in 2023. Partnering with Dewesoft, they used advanced sensors and extensive testing in Siena to optimize performance, resolve electrical issues, and validate their models, enhancing the car’s reliability and paving the way for future electric vehicle developments.
Case Studies
Mapping DC Electric Motor Efficiency on Test Bench
Engineering students at Politecnico of Turin developed a test bench to optimize the efficiency of their prototype vehicle's DC motor for the Shell Eco-Marathon. Using Dewesoft tools, they mapped the motor's performance by measuring electrical input and mechanical output, refining the vehicle's model to improve energy efficiency and address thermal issues for better competition results.
Case Studies
Electro Impedance Spectroscopy (EIS) Measurements on Electrolysis Stacks
The article highlights how HyCentA uses Electrochemical Impedance Spectroscopy (EIS) with Dewesoft technology to optimize electrolysis stacks for green hydrogen production. Green hydrogen is presented as a key solution for decarbonizing industries and balancing renewable energy, with EIS enabling critical improvements in efficiency and stability to support global carbon neutrality goals.
Case Studies
Testing Aerodynamics on a Formula Student Race Car
The UNI Maribor Grand Prix Engineering team tested their race car’s aerodynamics using Dewesoft devices and CFD simulations to evaluate dynamic forces and improve performance. While the drag reduction system (DRS) showed minimal impact at lower speeds, higher-speed measurements revealed significant deviations from simulations, emphasizing the need for refined testing. The insights gained enhanced car settings and highlighted the importance of experimental validation in motorsport engineering.
Case Studies
Performance Testing of Electric Formula Student Race Car
The UNI Maribor Formula Student Team tested their electric race car, "Missy," using Dewesoft’s equipment to optimize performance for competition. They monitored acceleration, endurance, and aerodynamics with the SBOX, DEWE-43A, and DS-IMU1, capturing real-time data via GPS and CAN lines. The testing provided key insights into the car's electronics and driving dynamics, helping the team identify issues and improve the car’s performance for enhanced competitiveness.
Case Studies
Testing and Validation of Small Electric Motors Using an Efficient Test Bench Design
LOGICDATA improved small electric motor testing with a flexible test bench design, using DewesoftX software for efficient motor analysis. Key features included automated motor mode detection, efficiency mapping, and thermography for fault detection. This setup reduced testing time, improved data accuracy, and optimized motor performance, ultimately streamlining LOGICDATA's development process.
Marco Behmer
11/26/2024